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Sole Source for a Kappa LA 50kN (Creep Frame)-Zwick/Roell Load Frames (1) MP00420 KAPPA 50 LA STRESS / CREEP RUPTURE TESTING MACHINE LOAD CAPACITY: 50 kN LOAD FRAME: Lever arm load frame providing constant loads Suitable for backlashfree loading. High-precision loading frame, comprising both axial and lateral sufficient stiffness. The following standard equipment is included: Lever arm load frame providing constant loads Wear free elastic hinges for high quality of lever arm bearing Adjustable limit switches Rupture detector Lever arm ratio: 20:1 Vibration isolator with sylomer pads on feet (levelling possible) Closed loop controlled spindle drive to keep the lever arm in level position during the test Alignment couplings in load axis SPECIFICATIONS: Load Range Class 1 according EN ISO 7500-1: 0,5% - 100% of load capacity = 250 N - 50 kN Load Range Class 0,5 according EN ISO 7500-1: 2% - 100% of load capacity = 1000 N - 50 kN Test speed: max. 50 mm/min Testspace-width: 520 mm (between columns) Testspace-height: max. 1500 mm vertical clearance (without jigsand fixtures/ grips) Frame Dimensions: 1050 mm width, 655 mm depth, 2312 mm height Mass: approx. 600 kg (1) 977.1018264 testControl II 400W Digital Controller Modular versatile concept Core system with 5 module slots and one PCIe slot, one equipped with a DCSC- module for connection of a load cell Expandable with options and modules Integrated adaptive controller for automated parameterization of control-loops Power requirements: 1 x 230 VAC / 0.4 kVA (1) 150.0050LASPRING WEIGHT TRAIN for 50kN lever arm with ratio 20:1 Preloaded spring Wear free elastic hinge For adaption of precision load cell (1) 960.Xforce-P2,5kNSGS TENSION/COMPRESSION LOAD-CELL 2,5 kN Nominal Load FN: ±2,5 kN Minimum Resolution at 297.000 steps: 0,008 N Class 1 Range according to ISO 7500-1: 10 N to 2,5 kN Class 0,5 Range according to ISO 7500-1: 50 N to 2,5 kN Temperature influence at 0-point: +/- 0,01% of FN per K Temperature influence at measured value: +/- 0,01% of FN per K Complete with Sensor connector for automatic recognition and routine calibration and certified initial Calibration. (Traceable to the Austrian National Standard.) High Temperature Pull Rods and Specimen Adapters (1) MP01241 ADAPTERS FOR HT-PULL RODS Optimized alignment according to ASTM E 1012 Provision for water cooling (1) MP01150 HIGH TEMPERATURE PULL RODS MAR 246, AMBIENT UP TO 1200°C F max. according to adapters for specimen Temperature range: ambient temperature up to 1.200°C Manufactured from noncorrosive Nickel-base alloy Pull rod diameter: 34 mm Must be equivalent to specifications below Connecting thread (specimen side): 1 1/4" - 12 UNF Upper pull rod: spherically seated Remark: The maximum test capacity is limited by the specimen thread Each different specimen thread needs an additional set of adapters (1) MP00352 High Temperature Adapter for Threaded Specimen - Suitable for standard specimen 3/4"-16 threaded head - Temperature range: ambient ... max. 1200°C - Connecting: Thread 1 1/4" - 12UNF - Manufactured from noncorrosive Nickel-base alloy MAR-M 246 - Max force at service life: Testing Temperature 10h-creep 100h-creep 1000h-creep 600°C 204 kN 157 kN 148 kN 700°C 163 kN 124 kN 105 kN 800°C 128 kN 87 kN 64 kN 900°C 87 kN 51 kN 31 kN 1000°C 35 kN 14 kN 11 kN (1) MP01086 High Temperature Adapter for Flat Specimen slot width 4mm, pin diam. 6mm - Suitable for pin-loaded tension specimen - Temperature range: ambient ... max. 1200°C - Slot: 4mm - Pin diameter: 6mm - Manufactured from noncorrosive Nickel-base alloy MAR-M 246 - Connecting: Thread 1 1/4" - 12UNF High Temperature Unit (1) 977.1029796 HIGH-TEMPERATURE FURNACE, 1250°C 3 heating zones, variable Temperature range: 200...1250°C1) Number of heating zones: 3 Heating rate ca. 20 K/min Outer diameter Ø295 mm Outer height 465 mm Heating area diameter Ø100 mm Heating area height 300 mm Heated length 300 mm Rated power 3 x 1.2 kVA Rated voltage 3 x 34 V Weight ca. 45 kg Thermo couples 3 x type N (NiCrSi-NiSi) Housing from stainless steel 2 hinged half shells Support of the furnace half shells by 2 sickle shapes mounting arms Including monitoring sensor for furnace heating off when the furnace is opened Convection cooling (air) Insulation material: Insulation based on polycrystalline alumina wool Front aperture for extensometer: length x width, tbd., max. 200 x 40 mm Rear aperture for 3 thermo couples for measuring the specimen temperature with variable sensing distance Including 1 set of insulation bushes for pull rods Lower temperature is possible with higher temperature tolerance. Max. thermal conductor temperature, specimen temperature is lower. Note: Rear aperture will be used for side-entry extensometer. (2) 946.2.HTO-10-xx2 FURNACE INERT-GAS-INLET High temperature resistant tube with holder out of the furnace for external connection of gas supply (e.g. Argon) and for inlet of the gas into the heating area of the furnace Remark: Furnace Gas-Inlet is NOT retrofittable and has to be already specified when ordering the furnace. Note: Connection in the middle of the heated height of the furnace (1)MP00009 EXTENSOMETER SLOT, front Necessary for customer owned camera-based strain measurement system Notes: Final dimensions of the front slot have to be agreed at time of order. Heating area height 300 mm Heated length 300 mm Rated power 3 x 1.2 kVA Rated voltage 3 x 34 V Weight ca. 45 kg Thermo couples 3 x type N (NiCrSi-NiSi) Housing from stainless steel 2 hinged half shells Support of the furnace half shells by 2 sickle shapes mounting arms Including monitoring sensor for furnace heating off when the furnace is opened Convection cooling (air) Insulation material: Insulation based on polycrystalline alumina wool Front aperture for extensometer: length x width, tbd., max. 200 x 40 mm Rear aperture for 3 thermo couples for measuring the specimen temperature with variable sensing distance Including 1 set of insulation bushes for pull rods Lower temperature is possible with higher temperature tolerance. Max. thermal conductor temperature, specimen temperature is lower. Note: Rear aperture will be used for side-entry extensometer. (2) 946.2.HTO-10-xx2 FURNACE INERT-GAS-INLET High temperature resistant tube with holder out of the furnace for external connection of gas supply (e.g. Argon) and for inlet of the gas into the heating area of the furnace Remark: Furnace Gas-Inlet is NOT retrofittable and has to be already specified when ordering the furnace. Note: Connection in the middle of the heated height of the furnace (1) MP00009 EXTENSOMETER SLOT, front Necessary for customer owned camera-based strain measurement system Notes: The larger the slot, the higher the probability that the maximum temperature will not be reached – because of heat loss. Extensometer slot will be covered with viewport framework (item 12). (1) MP00009 EXTENSOMETER SLOT back, 60 x 10 mm Necessary for side-entry-extensometer (1) 946.2.HTO-31/2 VIEWPORT FRAMEWORK LW 40-220, tiltable For the admission of a view glass in front of the HT- furnace's Extensometer slot. Suitably for slot size at the furnace, if the furnace permits this dimension: o View opening, clearance: o height = 220 mm o width = 40 mm Glass material: Quartz glass. Max. permissible temperature: 800°C, Permeable for wavelength of the light: 650 nm (1) 905.PTE.N.C-Set.200 CREEP SPECIMEN THERMO COUPLE TYPE "N" for direct mounting on the specimen, 2m, AWG20 Set of 3 pcs. thermocouples Length of thermocouple about 2 m (1) 170.06.02.004 THERMO COUPLE CONNECTION BOX for connecting of thermo couples type NN For connecting of thermocouples furnace type N, specimen type N Is attached to the machine column with Ø 40 mm Incl. 6 pcs. compensating cable, approx. 3 m each. (1) 977.030231 CONTROL UNIT for HT furnace, type N/N With power converter Intelligent control algorithms minimize parametrization of the controller and ensure a specimen temperature without overshoot Temperature tolerance on specimen based on parallel length of 100 mm: ± 2K Max. temperature gradient on specimen: ± 2K (see ASTM E 139) Empirically determined default values depending on specimen geometry and set- point temperature are no longer required Type N/N with plug connections for: 3 thermo couples type N for furnace temperature measurement 3 thermo couples type N for specimen temperature control Consisting of: 3-channel Eurotherm controller with connections for 6 thermo couples Serial interface RS 232 for digital integration into application software testXpert III Solid state relay for controlling the three heating zones Power converter 3 x 34V/18A for low voltage furnaces (1) 999.999.102 SWIVELING UNIT FOR HIGH TEMPERATURE FURNACE to Kappa LA Swivel functionality to position the furnace in or out of the test axis. Alternatively the furnace can be fixed axially by clamping on the column. Maximum load: 40kg (furnace weight) High-Temperature Extensometer (1) 450.3549-ST.SGS Model 3549 HIGH TEMPERATURE EXTENSOMETER up to 1200°C Designed for use with furnaces and induction heating systems. Designed to meet the demanding requirements of strain controlled testing, such as required by ISO 6892. Designed to isolate the strain sensing components from external vibrations. Hot mounting on samples possible May be left on through to specimen failure Compliant with ASTM E83 class B-2 and ISO 9513, class 0.5 High purity alumina ceramic rods Up to 1200°C Initial gauge length: selectable with order 10 or 25 or 50 mm Measuring Range: selectable with order +10% 1 or +20%/- 10% or +50%/-10% or +100%/-10% 2 of gauge length Innovative slide mount allows the extensometer to engage the specimen once the test temperature has been achieved Prepared for water cooling. Includes spare set of ceramic rods. Complete with sensor connector suitable for testControl II electronics and certified initial calibration. (Traceable to the Austrian National Standard.) 1 Not available in 10 mm gauge length 2 Not available in 50 mm gauge length (1) 450.3549-Spacer Spacer Any gauge length between 10 and 50 mm can be set. However, each gauge length requires one set of spacers. The measurement range is related to the base gauge length. Gauge lengths outside the range of 10 to 50 mm need to be clarified separately. Please provide the additional gauge lengths at the time of order. (1) 999.999.102 Bracket and Swivel Unit Extensometer attached to the rear of the machine. Mounting set for side entry contacting extensometer Attachment on a column of the testing machine Incl. swiveling function Manual height adjustment on the column of the testing machine (MP00616) (1) MP00525 USC Module - Kappa Universal Measurement Amplifier - For connecting resistive and inductive bridge sensors - Choice of AC / DC power supply - 4 and 6-conductor technology - 24-bit calculated resolution - Module occupies one module bus slot Software and Hardware (1) 977.1035154 testXpert III basic program, English - Tensile and compression tests for determination of the maximum force and extension - Manual test: Target position and speed are changeable during the test - Statistical evaluation of test results and tolerance monitoring - User management - Force/strain control with the testing machine - Correction of the machine deformation (Correction curve) - Correction of instruments for specimen dimensions measurement (1) MP00877 testXpert III Master Test Program for Long Term Tests - Ingeniously simple - Intelligent - Flexible for test configuration, analysis and reporting - Broad functionality for creep tests according to ISO 204 and ASTM E 139 - Load and strain controlled tests - Creep and relaxation tests (1) 977.1035626 testXpert III All-In-Suite Education Package - Includes all the data of delivery available Standard Test Programs, Master Test Programs and the Graphical Sequence Editor as well as all options which do not require additional hardware or additional commercial product (e.g. no accessories for the hardware synchronization of the Video Capturing). - Additionally the All-In-Suite Education includes the option "Education Modules". (1)920.HPWSRAID HP WORKSTATION RAID 1, 2 x 1 TB, Hot Swap consists of:* Intel Core i7, RAM 16 GB DDR4 (2 x 8 GB) 2 x 1 TB SATA hard drives configured as Raid 1 system (mirroring) External USB 3.0 DVD +/- RW drive Serial interface via PCIe, Ethernet card via PCIe 1 x 23" TFT-monitor with analogue and digital input Standard USB key board, Optical USB scroll mouse Operating system Microsoft Windows 10/64 bit *Modification of technical configuration due to the short life span of PC hardware reserved. Model with an equivalent or a better configuration will then be delivered Series Transformer (1)977.325039 SERIES TRANSFORMER 480 V For 3 Phase mains connection 480 V, 50/60 Hz Output power 7kVA For lowering the residual current and for impedance bridging Only for export to USA Documentation (1) MP00905 CE Marking and Declaration of Conformity in accordance with EC Machinery Directive 2006/42/EC - The safety equipment of the testing system supplied by ZwickRoell is based on the application as stated by the end user. - From this is derived the intended use of the testing system, as documented in the instruction manual, section safety manual. - Contact ZwickRoell if you intend to expand the use of or modify the testing system, as changes of this nature may require expansion or amendment of the existing safety equipment of the testing system. - Risk and liability for improper use (applications other than the defined intended use) are borne by the end user. (1) MP00906 Documentation in English on paper and CD Shipping & handling charges (1)810.02.03/4 Packing Kappa - Packing & Handling - For airfreight / car delivery / sea transport Service (1)ZUSFT-1010 Travel expenses for air travel - Includes all expenses for up to 3 days on site (1) ZUSSI-1002 Installation of a dual column testing machine up to 100KN (1) ZUSTC-1002 Installation and Instruction of a Temperature Chamber or High Temperature Furnace on dual column Machines testing machines. 1x ZUSSW- 1005 Installation and brief overview to the All In Suite Package, with configuration of a customer specific test program. Up to 8 hours. (1) ZUSCAL-1003 Calibration of a Universal Testing Machine. Fnom >10kN to 250kN in conjunction with an installation. Tensile and Compression calibration of one load cell according to ASTM E4. Calibration is compliant with ISO 17025 (1) ZUSCAL-1040 Calibration of one gauge length of a Contact Extensometer according to ASTM E83. Calibration is compliant with ISO 17025. (1) ZUSFT-1011 Additional days when traveling by air, includes meals, rental car, and hotel expenses (1) ZUSEX-1008 Installation and Instruction of a High-Temperature Extensometer Contact
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